CASE STUDY

Loading and unloading of production machines in automotive manufacturing

Special unloading units for bent piping and loading of an internal high-pressure forming press. High degree of flexibility as a result of employing a magnetic gripper changing system and gripper station.

 

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Handling of glass panes in solar panel production

Secure handling of wet glass panes of various thicknesses. Complex gripper construction and manufacture by bsAutomatisierung. Placement of 20-40 glass panes at a time in a bath and subsequent further transportation.

 

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Loading and unloading of eroding and grinding machines

Intelligent loading and unloading of up to four eroding and grinding machines with only one robot. The parts weighing up to 40 kg are then subsequently cleaned using ultrasound. Enables unmanned processing over the entire weekend.

 

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Loading and unloading of injection-moulded parts

Loading and unloading of injection-moulded parts
Flexible feeding of injection-moulded parts weighing 5 kg to various processing stations. Intelligent conveyor system for cooling and reworking as well as sufficient buffer lane capacities to avoid downtime. High degree of variability through the option of manually inserting injection-moulded parts.

 

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Interconnection of a press, grinding machine and pass-through washer using a scara robot and handling process

Stamped parts are picked up from the press and grinding machine, placed in the correct position in the tool carrier by a scara robot and then forwarded to the pass-through washer. The cycle time is less than 2 seconds per part. 

 

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CNC/NC programming: integration of more versatile and reliable unloading processes

Intelligent program design for a more versatile system: pipes and profiles of various diameters and wall thicknesses are unloaded from a production machine and, depending on requirements, variably deposited onto belt tables or into wire-mesh containers or customer containers.

 

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Electronic design and software programming of a laser welding machine

Electronic design and software programming of a laser welding machine
Engineering services from a single source for a mechanical engineering company: circuit diagram design using Eplan, SPS programming with Siemens Step 7 and a visualisation interface using WinCC flexible. Operator and maintenance training rounded off this turnkey solution.

 

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Engineering services for material handling technology systems and a high-bay warehouse 

Engineering services from a single source for automotive suppliers: electrical planning, PLC programming, visualization with WinCC flexible. After commissioning, training is provided for the operators, maintenance personnel and the customer hotline.

 

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Retrofitting of a material handling facility and high-bay warehouse

A retrofit as a turnkey solution from a single source: situation analysis, conceptual design, electronic design, me­chanical design, installation, commissioning, training and production support.

 

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Installation of test systems at an electronic company

Flexible automation of testing stations: facilitating rapid conversion of a large variety of electronic switches through an intelligent control concept and new system layout. Quality assurance through batch conformity tracing.

 

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Fitting of a suspension arm bush 

Flexibly structured automation based on a rotary table for an automotive supplier. Fitting of numerous variants and assemblies, while at the same time reducing the respective cycle time. Documentation and traceability through logging of the part number.

 

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Contact us:

bsAutomatisierung GmbH

Phone: +49 7428 9412 413
Fax: +49 7428 9412 25
Mail: vertrieb@bsGruppe.com